ICCNexergy

Leaders in Rechargeable Power Systems

Manufacturing

Wholly-owned, vertically integrated, quality-driven manufacturing

ICCNexergy is a worldwide manufacturer with more than 40 years of experience. We own and operate four state of the art production facilities strategically positioned to provide cost effective, high volume production to major OEMs.

With almost 300,000 square feet of manufacturing space and a full suite of in-house design, tooling and test capabilities, we are capable of managing complex programs from design to production across around the world. Each facility is ISO 9001 certified and produces products that are EISA, ROHS and CEC compliant.

North American Facilities

Our North American facilities include complete design services and over 10,000 square feet of manufacturing space in Denver, Colorado, as well as over 26,000 square feet of manufacturing space in Tijuana, Mexico.

Asian Facilities

ICCNexergy wholly owns and operates design and manufacturing facilities in Qing Xi and Guang Zhou, China. With full design and prototyping capabilities and over 200,000 square feet of manufacturing space, our Chinese design and manufacturing teams are prepared to handle large scale projects from concept to final production.

Capabilities

Tooling and molding are an integral part of ICCNexergy’s manufacturing capabilities. Our experienced team of mechanical engineers, toolmakers and maintenance experts collaborate in-house to create integrated solutions from product design to tooling development using the most current technologies. Our vertically integrated capabilities shorten production lead-times and provide our customers with turnkey production solutions on time and in budget.

Our key manufacturing capabilities include:

  • Electronics manufacturing and PCB assembly
  • Plastic injection molding
  • Tooling and maintenance
  • Battery assembly
  • Globally endorsed quality systems
  • Large volume and large scale molding capacity
  • Electrical barrel molding control
  • Insert and over mold capabilities

Testing and Quality

Our state of the art testing capabilities provide our customers shorter development times and customized test procedures to ensure quality products each and every time.

ICCNexergy is committed to providing our customers with the competitive advantage of having their products ready for market quickly. By maintaining our in-house testing capabilities for every major discipline in design and manufacturing, we provide fully designed, prototyped and tested product to meet our customers’ introduction targets.

Our key testing and quality capabilities include:

  • High reliability test environment (ALT)
  • Temp-cycling, humidity, dust chambers
  • Mechanical shock, vibration and shock test
  • ESD and EMC compliance
  • Harmonized test plan development
  • Design Verification Testing (DVT)
  • In-circuit, in-line test development
  • Multiple global agencies (UL, CE, cUL, TUV, CCC)